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Ferris ManualFerris Mower ManualFerris F320Z Series ManualFerris 5901644 ManualFerris Mower Parts Manual
Pages81
Year2023
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Summary of Content for Ferris F320Z Series 5901644 Mower Parts Manual PDF
Page 1
Parts Manual Mfg. No: 5901644 F320Z Series w/ 61" iCD Mower Deck (F320ZBVE3761)
Copyright Briggs & Stratton. All Rights reserved 04-Sep-2023
Page 2
Table Of Contents
Model Components Page 61" & 72" Mower Deck Group - Pusher Bars S/N: 2017978507 & Below. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 61" & 72" Mower Deck Group - Pusher Bars S/N: 2017978508 & Above. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 61" Mower Deck Group - Housing, Covers, Spindles & Blades (2 Belt System). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 61" Mower Deck Group - Pulleys, Belts & Idler Arms (2 Belt System). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 61" Mower Deck Group - Rollers S/N: 2017954955 & Below. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 61" Mower Deck Group - Rollers S/N: 2017954956 & Above. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Decal Group - Brand & Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Decal Group - Safety & Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Deck Lift Group - Deck Hangers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Deck Lift Group - Rods & Pedal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Electrical Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Electrical Schematic - Charging Circuit - B&S 61E877 S/N: 2017954955 & Below. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Electrical Schematic - Charging Circuit - B&S 61E877 S/N: 2017954956 & Above. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Electrical Schematic - Cranking Circuit - B&S 61E877 S/N: 2017954955 & Below. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Electrical Schematic - Cranking Circuit - B&S 61E877 S/N: 2017954956 & Above. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Electrical Schematic - Ign. Ground Circuit/Op Pres. - B&S 61E877 S/N: 2017954955 & Below. . . . . . . . . . . . . . . . . . 38 Electrical Schematic - Ign. Ground Circuit/Op Pres. - B&S 61E877 S/N: 2017954956 & Above. . . . . . . . . . . . . . . . . . 40 Electrical Schematic - PTO Clutch Circuit - B&S 61E877 S/N: 2017954955 & Below. . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Electrical Schematic - PTO Clutch Circuit - B&S 61E877 S/N: 2017954956 & Above. . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Engine & PTO Group - Briggs & Stratton 61E877 EFI (Remote Oil Tank). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Engine Remote Oil Tank, Hoses, & Mount Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Fuel Supply Hose, Tank Replacement Parts, and EVAP Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Fuel Tank & Mount Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Hydraulic Group - Models w/ Single Tank Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Instrument Control Panel Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Main Frame & Caster Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Motion Control Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Parking Brake Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Rear Bumper & ROPS Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Seat Mount and Floor Group S/N: 4000015530 and Below. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Seat Mount and Floor Group S/N: 4000015531 to 4000875836. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Seat Mount and Floor Group S/N: 4000875837 and Above. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Spindle Service Parts - 84003242 / 84007984. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Transaxle Drive Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Transaxle SERVICE PARTS - ZT5400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Wheel & Tire Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
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Copyright Briggs & Stratton. All Rights reserved 3 04-Sep-2023
Page 3
61" & 72" Mower Deck Group - Pusher Bars S/N: 2017978507 & Below Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 4 04-Sep-2023
Page 4
61" & 72" Mower Deck Group - Pusher Bars S/N: 2017978507 & Below REF NO PART NO QTY DESCRIPTION
1 5020095 2 GREASE FITTING, 1/4-28 STRAIGHT 2 5025093 2 NUT, 3/4-16 HEX JAM 3 5025265X24 2 BOLT-3/4-16 X 3 GD8 CZ 4 5022111 4 SEAL, 3/4 ROD END 5 5022039 2 BALL JOINT, 3/4-16, MALE 6 5025160 4 WASHER, 3/4 SAE 7 5025284 2 NUT, 3/4-16 HEX NYLON LOCK 8 5045037A 2 NLA - WELD, DECK MOUNT SHAFT - BLK
-(Refer to Note: *) 9 5025013X8 2 BOLT, 3/8-16 X 1" GD5 CZ 10 5025156 2 WASHER, 3/8 SAE 11 5023344 8 BUSHING, .75 X 1.00 X 1.00, PLASTIC 12 5100548 2 WASHER, .390 X 1.50 X .109, CZ 13 ----- 1 WELD, PUSHER BAR, IS3200Z, RH - BLK
-(Refer to Note: *) 14 ----- 1 WELD, PUSHER BAR, IS3200Z, LH - BLK
-(Refer to Note: *) 15 5025394 2 NUT, 3/8-16 HEX NYLOCK FLANGE 16 5025443 2 BOLT, 3/8-16 X 3/4, PLT W/PATCH
Note: *If replacing this part order both the pusher bar and pin as shown in the higher serial number range.
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Copyright Briggs & Stratton. All Rights reserved 5 04-Sep-2023
Page 5
61" & 72" Mower Deck Group - Pusher Bars S/N: 2017978508 & Above Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 6 04-Sep-2023
Page 6
61" & 72" Mower Deck Group - Pusher Bars S/N: 2017978508 & Above REF NO PART NO QTY DESCRIPTION
0020 5025093 2 NUT, Hex, Jam, 3/4-16 0030 5025265X24 2 BOLT, 3/4-16 X 3" YZ GD5 0040 5022111 4 SEAL, 3/4" ROD END 0050 5022039 2 BALL JOINT, 3/4-16, MALE 0060 5025160 4 WASHER, 3/4 SAE 0070 5025284 2 NUT, Hex, Nylon Lock, 3/4-16 0090 5415240 2 WELD, DECK MOUNT SHAFT 0100 5025013X8 2 BOLT, 3/8-16 X 1" GD5 CZ 0110 5025156 2 WASHER, 3/8 SAE 0120 5023344 8 BUSHING, .75 X 1.00 X 1.00, PLASTIC 0130 5100548 2 WASHER, .390 X 1.50 X .109, YZ 0160 5108820 2 PUSHER BAR - CAST 0180 5025394 2 NUT, 3/8 - 16 HEX NYLOCK FLANGE 0190 5025443 2 BOLT, 3/8-16 X 3/4, PLT W/PATCH
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Copyright Briggs & Stratton. All Rights reserved 7 04-Sep-2023
Page 7
61" Mower Deck Group - Housing, Covers, Spindles & Blades (2 Belt System) Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 8 04-Sep-2023
Page 8
61" Mower Deck Group - Housing, Covers, Spindles & Blades (2 Belt System) REF NO PART NO QTY DESCRIPTION
1 5600981 1 DECK SHELL W/DECALS, 61, F320Z (5415350B) -(S/N: 2017954955 & Below)
1 5601117 1 DECK SHELL W/DECALS, F320Z-61 (5417033B) -(S/N: 2017954956 & Above)(Refer to Note: *)
2 5413169B 1 GUARD, IS3200Z, LH 61" - RED 3 5415578B 1 GUARD, MOWER DECK, IS3200-61, RH - RED 4 84007984 3 SPINDLE ASSEMBLY
-(S/N: 2017458254 and below) 4 84003242 3 SPINDLE ASSEMBLY
-(S/N: 2017458255 and above) 5 5101755S 1 BLADE SET, 61 DECK (3)
-(SV) Set of 3 blades) 6 5025477 3 WASHER, BLADE BOLT, 9/16" F436, CZ 7 5025320X14 3 BOLT, 5/8-11 X 1-3/4 GD8
-(Torque to 70 ft. lbs. (94 Nm) 8 5025390X10 17 BOLT, 3/8-16 X 1-1/4, FLANGE, GD 5, CZ
-(Torque to 30 ft. lbs. (41 Nm) 9 5022308 6 BODY CLIP, 5/16-18-7GA MATERIAL 10 5025011X8 6 BOLT, 5/16-18 X 1" GRD5 YZ 11 5025292 6 WASHER, 5/16 GRADE 9, FLAT 12 5025394 21 NUT, 3/8 - 16 HEX NYLOCK FLANGE 13 5401344A 1 PLATE, DEFLECTOR - BLK 14 5101005 1 SAFETY WALK, 9.75 X 6.00 15 80003604 1 BOLT,3/8-16X1-1/4,GR5,CARRIAGE,ZC/CL
-(Torque to 30 ft. lbs. (41 Nm) 16 5025146X12 3 BOLT, 3/8-16 X 1-1/2, CARRIAGE, GD5, CZ 17 84008171 1 MOUNT 18 5413499 1 CHUTE, RUBBER DISCHARGE (5104442) 19 5413385A 1 SUPPORT, DISCHARGE CHUTE - BLK 20 5061300 1 ROD, MOUNT, CHUTE, 61, CZ 21 5025045 2 NUT, 5/16-24 HEX NYLON LOCK 22 5025145X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE, GD5, CZ 23 5025392 3 NUT, 5/16-18 HEX NYLOCK FLANGE NUT 24 5025011X6 1 BOLT, 5/16-18 X 3/4 GD5
Note: * If replacing the deck shell with decals on units in serial number range 2017954956 - 2018116520, you must also order 5105844 - Qty: 1, 5025098 - Qty: 1, 5025089 - Qty: 1, 5025158 - Qty: 2.
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Copyright Briggs & Stratton. All Rights reserved 9 04-Sep-2023
Page 9
61" Mower Deck Group - Pulleys, Belts & Idler Arms (2 Belt System) Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 10 04-Sep-2023
Page 10
61" Mower Deck Group - Pulleys, Belts & Idler Arms (2 Belt System) REF NO PART NO QTY DESCRIPTION
1 5415374A 1 PLATE, IDLER PULLER - BLK 2 5105005 1 PULLEY, SPNDL, 7.032"OB, HQ BORE - RH 3 5105019 1 PULLEY, SPNDL, 7.032"OB, HQ BORE - LH 4 5105006 1 PULLEY, SPNDL, 7.032"OB-DBL, HQ BORE 5 ----- 1 REPLACE W/ 5416161A & 5025146X16
-(S/N: 2017702695 & Below) 6 5022726 3 KEY 1/4 SQ X 1 1/2 LONG 7 5020819 3 BUSHING, Tapered Hub 8 5043815 1 SPACER, .39 X 1.00 X .75, CZ 9 5108772 2 PULLEY, V-IDLER, 5"OD X 3/8", CZ, TE 10 5105066 1 SPACER, .52 X 1.75 X .420, CZ 11 5103262 2 SPACER, IDLER ARM, 1/2, PM 12 7078243 2 BEARING, BALL, AXLE 13 5103812 1 SPACER, .52 X .84 X 1.53, PM 14 5105033 2 SHIELD, PULLEY, 3/8"ID X 2"OD, CZ 15 5044933 1 SPACER, .39 X .75 X .38, PM, CZ 16 5415288A 1 WELD, IDLER ARM, DECK DRIVE - BLK 17 5104383 2 BEARING, 6203-1/2", SEALED 18 5104456 1 SPACER, .51 X .84 X 1.22, PM, CZ 19 5104379 2 SPACER, IDLER ARM, 1/2 X 2.25 20 ----- 1 NLA - IDLER PULLEY
-(S/N: 4001876772 & Below)(Refer to Note: *) 21 5100520 1 SPACER, .52 X 1.00 X .22, PM, CZ 22 5105041 1 SHIELD, PULLEY, 1/2"ID X 2-7/8"OD, CZ 23 5041930 2 SPACER, .38 X .50 X .27, CZ 24 5105297 1 SPACER, .39 X .63 X .375M DOM CZ 25 5022847 1 SPRING-EXT, 1.04 ODX6.935LGX.148WR, BLK 26 5025146X20 1 BOLT, 3/8-16 X 2-1/2, CARRIAGE, GD5, CZ 27 5025146X12 1 BOLT, 3/8-16 X 1-1/2, CARRIAGE, GD5, CZ 28 5025146X36 1 BOLT, 3/8-16 X 4-1/2, CARRIAGE, GD5, CZ 29 5023497 1 EYE BOLT, 3/8-16 X 5, 2.88THRD, 1EYE, CZ
-(S/N: 2018116520 & Below) 30 5025156 1 WASHER, 3/8 SAE
-(Qty: 3 - S/N: 2017702695 & Below) 31 5025165 2 WASHER, 3/8" Fender 32 5025394 6 NUT, 3/8 - 16 HEX NYLOCK FLANGE
-(Qty: 7 - S/N: 2018116520 & Below) 33 5025128 2 NUT, 3/8-16 Hex Large Serrated Flange
-(Qty: 3 - S/N: 2018116520 & Below) 34 5025056 1 NUT, 1/2-13 HEX NYLON LOCK 35 5025017X32 2 BOLT, 1/2-13 X 4" GD5 CZ 36 5025017X26 1 BOLT, 1/2-13 X 3-1/4, HEX HD, GD5, CZ (SV) 37 5025396 2 NUT, Hex Flange, Nylock, 1/2-13 38 5105068 1 SPRING, EXT1.22"ODX10.5"FLX.192"WIRE BLK 39 5025013X18 1 BOLT, 3/8-16 X 2-1/4" GD5 CZ
-(Qty: 2 - S/N: 2017702695 & Below) 40 5103705 1 SPACER, .39 X .75 X .69, PM, CZ 41 5025013X8 1 BOLT, 3/8-16 X 1" GD5 CZ 42 5025010X8 6 BOLT, 1/4-20 X 1" GD5 CZ 43 5104780 1 BELT, B-SEC, 64.00 EL, ARAMID, WRPD
Note: *When replacing this pulley, order the higher serial number pulley. Note: *Replace with item #55.
Footnotes:
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Copyright Briggs & Stratton. All Rights reserved 11 04-Sep-2023
Page 11
61" Mower Deck Group - Pulleys, Belts & Idler Arms (2 Belt System) Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 12 04-Sep-2023
Page 12
61" Mower Deck Group - Pulleys, Belts & Idler Arms (2 Belt System) REF NO PART NO QTY DESCRIPTION
44 5105141 1 BELT, 5V/SPB, 134.32 EL, LG ARAMID, WRPD 45 5416060A 1 WELD, CLUTCH BELT GUIDE - BLK 46 5025010X8 2 BOLT, 1/4-20 X 1" GD5 CZ 47 5025154 2 WASHER, 1/4 SAE 48 5025391 2 NUT, 1/4-20 Hex Nylock Flange 49 5025146X16 1 BOLT, 3/8-16 X 2, CARRIAGE, GD5, CZ
-(S/N: 2017702696 & Above) 50 5416161A 1 WELD, IDLER ARM, 2 BELT DRIVE - BLK
-(S/N: 2017702696 & Above) 51 5105844 1 SPRING PULLER, 1/2-20, 5.00
-(S/N: 2018116521 & Above) 52 5025089 1 NUT, 1/2-20 Hex Jam
-(S/N: 2018116521 & Above) 53 5025158 2 WASHER, 1/2 SAE
-(S/N: 2018116521 & Above) 54 5025394 1 NUT, 3/8 - 16 HEX NYLOCK FLANGE
-(S/N: 2018116521 & Above) 55 5109029 1 PULLEY, IDLER, 5.50, CI
-(S/N: 4001876773 & Above)(Includes items # 55-1 to 55-4). 55-1 5020865 2 SNAP RING, Internal
-(S/N: 4001876773 & Above) 55-2 5109021 2 BEARING, 6203-3RC3-1/2SRI2-Q
-(S/N: 4001876773 & Above) 55-3 5105011 1 SPACER, .505 X .875 X .805, CZ
-(S/N: 4001876773 & Above) 55-4 ----- 1 PULLEY HOUSING
-(S/N: 4001876773 & Above)(Refer to Note: *)
Note: *When replacing this pulley, order the higher serial number pulley. Note: *Replace with item #55.
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Copyright Briggs & Stratton. All Rights reserved 13 04-Sep-2023
Page 13
61" Mower Deck Group - Rollers S/N: 2017954955 & Below Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 14 04-Sep-2023
Page 14
61" Mower Deck Group - Rollers S/N: 2017954955 & Below REF NO PART NO QTY DESCRIPTION
1 5020785 1 ROLLER, DECK 2 5041655A 1 USE 5105755 - WELD, BRKT,ROLLER PIN,BLK 3 5101971 2 SPACER, .38 X .63 X 4.31 4 5025394 13 NUT, 3/8-16 HEX NYLOCK FLANGE 5 5409705B 1 PLATE, BRACKET, ANTI-SCALP - RED 6 5025013X8 7 BOLT, 3/8-16 X 1" GD5 CZ 7 5025156 8 WASHER, 3/8 SAE 8 5022060 2 ROLLER, SMALL 9 5407765B 1 WELD, ANTI-SCALP BRACKET - RED 10 5407764B 1 PLATE, ANTI-SCALP SUPPORT - RED 11 80004566 4 BOLT,3/8-16X1.00,RD SH SQ NK,GR 5,ZC/CL 12 5025146X44 2 BOLT, 3/8-16 X 5-1/2, CARRIAGE, GD5, CZ 13 5025013X10 1 BOLT, 3/8-16 X 1-1/4" GD5 CZ
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Copyright Briggs & Stratton. All Rights reserved 15 04-Sep-2023
Page 15
61" Mower Deck Group - Rollers S/N: 2017954956 & Above Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 16 04-Sep-2023
Page 16
61" Mower Deck Group - Rollers S/N: 2017954956 & Above REF NO PART NO QTY DESCRIPTION
10 5020785SM 1 ROLLER, DECK 20 5041655AYP 1 WELD, BRACKET, ROLLER 30 5025013X8SM 2 BOLT, 3/8-16 X 1" GD5 40 5025394SM 3 NUT, 3/8-16 HEX NYLOCK 50 5025156FS 3 WASHER 70 5105554YP 2 SPACER 80 5025146X36YP 1 BOLT 90 5105521FS 2 WHEEL 100 5025013X36YP 1 BOLT, 3/8-16 X 4-1/2
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Copyright Briggs & Stratton. All Rights reserved 17 04-Sep-2023
Page 17
Decal Group - Brand & Model Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 18 04-Sep-2023
Page 18
Decal Group - Brand & Model REF NO PART NO QTY DESCRIPTION
1 5104756FS 2 DECAL, BRAND -(Refer to Note: *)
2A 5022813 1 DECAL, 61 -(61" Models)
2B 5022814 1 DECAL, 72 -(72" Models)
3 5102210 1 DECAL, iCD CUTTING SYSTEM 4 5104779 1 DECAL, MODEL, F320Z 5 5103799 1 DECAL, FERRIS, 2.23" X 11.39" 6 5104751FS 1 DECAL, Model, Left Hand 7 5104752FS 1 DECAL, Model, Right Hand
Note: *One decal installed on headrest bracket.
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Copyright Briggs & Stratton. All Rights reserved 19 04-Sep-2023
Page 19
Decal Group - Safety & Operation Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 20 04-Sep-2023
Page 20
Decal Group - Safety & Operation REF NO PART NO QTY DESCRIPTION
1 5103595 1 DECAL, MAIN SAFETY 2 5061245 2 DECAL, PINCH POINT 3 7101665 2 DECAL, DANGER DO NOT OPERATE W/O DEFLECT 4 5103184 2 DECAL, WARNING, HAND IN BELT, ENG ONLY 5 5103619 1 DECAL, MANUAL AVAIL IN SPANISH 6 5100683 2 DECAL, WARNING, ROLL BAR 7 5102090 1 DECAL, TRANSAXLE RELEASE, S200XT 8 5100342 1 DECAL, FUEL VALVE 9 5100280 1 DECAL, THROTTLE CONTROL 10 5104082 1 DECAL, WARNING, FOLDING ROPS
-(SV) 11 5100405 1 DECAL, WARNING & CAUTION, ROPS
-(SV) 12 5048970 1 DECAL, IGNITION SWITCH 13 5100957 1 DECAL, HYDRAULIC OIL, SAE 20W50 14 ----- 1 LABEL, OIL INFORMATION
-(Models w/ Remote Oil Tank Only) 15 5061724 1 DECAL-HEIGHT CITATION 16 5105194 1 DECAL, BELT & BLADE, F320Z, 2BELT 17 5104083 1 DECAL, CAUTION. FOLDING ROPS
-(SV)
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Copyright Briggs & Stratton. All Rights reserved 21 04-Sep-2023
Page 21
Deck Lift Group - Deck Hangers Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 22 04-Sep-2023
Page 22
Deck Lift Group - Deck Hangers REF NO PART NO QTY DESCRIPTION
1 5413900A 4 BRACKET, INNER TRUNION MNT - BLK 2 5413899A 4 BRACKET, OUTER TRUNION MNT - BLK 3 5025017X20 4 BOLT, 1/2-13 X 2-1/2" GD5 CZ 4 5025013X12 8 BOLT, 3/8-16 X 1-1/2" GD5 CZ 5 5104238 4 PIVOT, DECK LIFT TRUNION, GREASABLE 6 5103054 4 SPACER, .52 X .87 X 1.25, CZ 7 5109915FS 4 ADJUSTER, HEIGHT 8 5025579 4 EYE BOLT, 1/2-20 X 4.25,1.88THRD,1EYE,CZ 9 5025396 4 NUT, Hex Flange, Nylock, 1/2-13 10 5025394 8 NUT, 3/8-16 HEX NYLOCK FLANGE 11 5025158 4 WASHER, 1/2 SAE 12 5025156 8 WASHER, 3/8 SAE 13 5025089 4 NUT, 1/2-20 HEX JAM 14 5020095 4 GREASE FITTING, 1/4-28 STRAIGHT
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Copyright Briggs & Stratton. All Rights reserved 23 04-Sep-2023
Page 23
Deck Lift Group - Rods & Pedal Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 24 04-Sep-2023
Page 24
Deck Lift Group - Rods & Pedal REF NO PART NO QTY DESCRIPTION
1 5104663 1 ROD, THREADED, 1/2-20 X 2.25 2 5100634 4 PIVOT BLOCK, PLASTIC 3 5010213 1 SPRING-EXT, .740 ODX2.025LGX.072WR, BLK 4 5025156 8 WASHER, 3/8 SAE 5 5025013X22 4 BOLT, 3/8-16 X 2-3/4" GD5 CZ 6 5023392 2 SPRING-EXT, 1.393 ODX13.25LGX.218WR, BLK
-(Qty: 3 - 72" Models) 7 5025096 2 NUT, 3/8-16 HEX NYLON LOCK
-(Qty: 3 - 72" Models) 8 5021880 1 GRIP, FOAM, .475 X 4.35 X .095 9 5025034 2 NUT, 3/8-16 HEX
-(Qty: 3 - 72" Models) 10 5100380 2 ADJUSTER, DECK HANGER 11 5021811 2 EYE BOLT, 3/8-16 X 8, 3THRD, 1EYE, CZ 12 5023174 2 CLEVIS, 1/2-20, STEEL, CLEAR ZINC 13 5025203X6 2 PIN, COTTER, 1/8 X 3/4 14 5025479 2 PIN, CLEVIS, 1/2 X 1-23/64, PLATED 15 5023498 1 PIN, HITCH, 1/2 X 2.00 OAL, CZ 16 5402757A 1 WELD, DECK ADJUST LINK - RED 17 5025089 6 NUT, 1/2-20 HEX JAM 18 5103758 2 ROD, DECK LIFT, 19.25, CZ 19 5100548 3 WASHER, .390 X 1.50 X .109, CZ 20 5025443 3 BOLT, 3/8-16 X 3/4, PLT W/PATCH 21 5414816A 1 WELD, ROD DECK LIFT, F320Z - BLK 22 5023343 6 BUSHING, 1.00 X 1.13 X 1.38, PLASTIC 23 5100520 3 SPACER, .52 X 1.00 X .22, PM, CZ 24 5403925A 2 PLATE, PIVOT BLOCK SUPPORT - BLK 25 5025394 6 NUT, 3/8-16 HEX NYLOCK FLANGE 26 5045178 2 SPACER, .52 X 1.00 X .75, CZ 27 1702779 4 JOINT-BALL .500-20 THD .500ID, CLR ZINC 28 5025056 3 NUT, 1/2-13 HEX NYLON LOCK 29 5025212X4 1 PIN, CLEVIS, 1/4 X 1/2, PLATED 30 5061569A 1 PEDAL, FOOT - BLK 31 5022434 1 BALL JOINT, 1/2-20, MALE 32 5104262 1 PEDAL, Rubber 33 ----- 2 HHCS, 1/4-20 X 0.625, GR5, ZINC/CLEAR 34 5025154 2 WASHER, 1/4 SAE 35 5025126 2 NUT, 1/4-20 HEX SERR. FLANGE 36 5414703A 1 WELD, DECK LIFT SHAFT, F320-61" - RED 37 5414753A 1 WELD, DECK LIFT PEDAL, F320Z - RED 38 5414683A 1 WELD, DECK LIFT LEVER, F320Z, LH - RED 39 5414684A 1 WELD, DECK LIFT LEVER, F320Z, RH - RED 40 5025203X10 2 PIN, COTTER, 1/8 X 1-1/4 41 5025158 4 WASHER, 1/2 SAE 42 5025396 2 NUT, Hex Flange, Nylock, 1/2-13 43 5025013X10 2 BOLT, 3/8-16 X 1-1/4" GD5 CZ 44 5025017X18 1 BOLT, 1/2-13 X 2-1/4" GD5 CZ 45 5025293 2 WASHER, 3/8 GD.9 FLAT 46 5025017X16 2 BOLT, 1/2-13 X 2" GD5 CZ
-(Qty: 1 - 72" Models) 47 5025017X20 2 BOLT, 1/2-13 X 2-1/2" GD5 CZ
-(Qty: 3 - 72" Models) 48 5023497 1 EYE BOLT, 3/8-16 X 5, 2.88THRD, 1EYE, CZ
-(72" Models Only)
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Copyright Briggs & Stratton. All Rights reserved 25 04-Sep-2023
Page 25
Deck Lift Group - Rods & Pedal Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 26 04-Sep-2023
Page 26
Deck Lift Group - Rods & Pedal REF NO PART NO QTY DESCRIPTION
49 5047027 1 SPACER, .51 X .75 X .56, PM, CZ -(72" Models Only)
50 5415809A 1 WELD, DECK LIFT SHAFT, 200/320 72" - BLK -(72" Models Only)
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Copyright Briggs & Stratton. All Rights reserved 27 04-Sep-2023
Page 27
Electrical Group Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 28 04-Sep-2023
Page 28
Electrical Group REF NO PART NO QTY DESCRIPTION
1 5021029 11 TIE, SELF-LOCKING, 12" 2 ----- 1 BATTERY, 11U1L, 350 CCA 3 1722009 1 STRAP, BATTERY, 14 LONG, Rubber 4 5025010X6 7 BOLT, 1/4"-20 X 3/4" GD5 YZ 5 5025154 7 WASHER, 1/4 SAE 6 5025126 2 NUT, 1/4-20 HEX SERR. FLANGE 7 5416015 1 WIRE HARNESS, MAIN, LG, ZTR
-(S/N: 2017954955 & Below) 7 5105535 1 HARNESS, Wiring, Large ZTR
-(S/N: 2017954956 & Above) 8 5021405 1 BATTERY CABLE, POS, 22, 1/4-5/16
-(Models w/ Kawasaki Engines - S/N: 4000015530 and below) 8 5021542 1 BATTERY CABLE, POS, 30, 1/4-5/16
-(Models with Kawasaki Engine - S/N: 4000015531 and above) 9 5021500 5 CLAMP, VINYL INSULATED, 1.00 10 5025391 5 NUT, 1/4-20 Hex Nylock Flange 11 5100716 1 GROMMET, 2" ID 12 5050927X17 1 WIRE LOOM, 3/8 ID X 17 IN
-(Models w/ Kawasaki Engines - S/N: 4000015530 and below) 12 5050927X24 1 WIRE LOOM, 3/8 ID X 24 IN
-(Models with Kawasaki Engine - S/N: 4000015531 and above) 13 5021406 1 BATTERY CABLE, NEG, 22, 1/4-5/16
-(S/N: 4000015530 and below) 13 5101396 1 CABLE, BATTERY, NEG, 30, 1/4-5/16
-(S/N: 4000015531 and above) 14 5105303 1 WIRE HARNESS, JUMPER, KAWI - LARGE HARNE
-(Models w/ Kawasaki Engines) 15 5102710 1 FUSE, ATO, 25 AMP
-(SV) 16 5101935 2 FUSE, ATO-15 (15 AMP)(SV)
-(SV) 17 ----- 1 Refer to: Instrument Control Panel Group 18 ----- 1 Refer to: Seat Mount & Floor Group 19 ----- 1 Refer to: Parking Brake Group 20 ----- 1 Refer to: Engine & PTO Group 21 5021405 1 BATTERY CABLE, POS, 22, 1/4-5/16
-(Models w/ Briggs & Stratton Engines) 22 5050927X17 1 WIRE LOOM, 3/8 ID X 17 IN
-(Models w/ Briggs & Stratton Engines) 23 5415669 1 WIRE HARNESS, VANGUARD BIG BLOCK,JUMPER
-(Models w/ Briggs & Stratton Engines) 24 5025179X4 1 SCREW, #10-24 X 1/2" ROUND PHILLIPS 25 5025271 1 NUT, Hex, Nylon Lock, #10-24 26 5104705 1 ROSEBUD LOOM CLIP
-(Not illustrated)(S/N: 4000015531 and above)
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Copyright Briggs & Stratton. All Rights reserved 29 04-Sep-2023
Page 29
Electrical Schematic - Charging Circuit - B&S 61E877 S/N: 2017954955 & Below Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 30 04-Sep-2023
Page 30
Electrical Schematic - Charging Circuit - B&S 61E877 S/N: 2017954955 & Below REF NO PART NO QTY DESCRIPTION
0010 5416015 1 WIRE HARNESS, MAIN, LG, ZTR 0020 5415669 1 WIRE HARNESS, VANGUARD BIG BLOCK,JUMPER
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Copyright Briggs & Stratton. All Rights reserved 31 04-Sep-2023
Page 31
Electrical Schematic - Charging Circuit - B&S 61E877 S/N: 2017954956 & Above Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 32 04-Sep-2023
Page 32
Electrical Schematic - Charging Circuit - B&S 61E877 S/N: 2017954956 & Above REF NO PART NO QTY DESCRIPTION
5105535 5105535 1 HARNESS, Wiring, Large ZTR 5415669 5415669 1 WIRE HARNESS, VANGUARD BIG BLOCK,JUMPER
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Copyright Briggs & Stratton. All Rights reserved 33 04-Sep-2023
Page 33
Electrical Schematic - Cranking Circuit - B&S 61E877 S/N: 2017954955 & Below Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 34 04-Sep-2023
Page 34
Electrical Schematic - Cranking Circuit - B&S 61E877 S/N: 2017954955 & Below REF NO PART NO QTY DESCRIPTION
0010 5416015 1 WIRE HARNESS, MAIN, LG, ZTR 0020 5415669 1 WIRE HARNESS, VANGUARD BIG BLOCK,JUMPER
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Copyright Briggs & Stratton. All Rights reserved 35 04-Sep-2023
Page 35
Electrical Schematic - Cranking Circuit - B&S 61E877 S/N: 2017954956 & Above Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 36 04-Sep-2023
Page 36
Electrical Schematic - Cranking Circuit - B&S 61E877 S/N: 2017954956 & Above REF NO PART NO QTY DESCRIPTION
5105535 5105535 1 HARNESS, Wiring, Large ZTR 5415669 5415669 1 WIRE HARNESS, VANGUARD BIG BLOCK,JUMPER
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Copyright Briggs & Stratton. All Rights reserved 37 04-Sep-2023
Page 37
Electrical Schematic - Ign. Ground Circuit/Op Pres. - B&S 61E877 S/N: 2017954955 & Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 38 04-Sep-2023
Page 38
Electrical Schematic - Ign. Ground Circuit/Op Pres. - B&S 61E877 S/N: 2017954955 & REF NO PART NO QTY DESCRIPTION
0010 5416015 1 WIRE HARNESS, MAIN, LG, ZTR 0020 5415669 1 WIRE HARNESS, VANGUARD BIG BLOCK,JUMPER
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Copyright Briggs & Stratton. All Rights reserved 39 04-Sep-2023
Page 39
Electrical Schematic - Ign. Ground Circuit/Op Pres. - B&S 61E877 S/N: 2017954956 & Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 40 04-Sep-2023
Page 40
Electrical Schematic - Ign. Ground Circuit/Op Pres. - B&S 61E877 S/N: 2017954956 & REF NO PART NO QTY DESCRIPTION
5105535 5105535 1 HARNESS, Wiring, Large ZTR 5415669 5415669 1 WIRE HARNESS, VANGUARD BIG BLOCK,JUMPER
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Copyright Briggs & Stratton. All Rights reserved 41 04-Sep-2023
Page 41
Electrical Schematic - PTO Clutch Circuit - B&S 61E877 S/N: 2017954955 & Below Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 42 04-Sep-2023
Page 42
Electrical Schematic - PTO Clutch Circuit - B&S 61E877 S/N: 2017954955 & Below REF NO PART NO QTY DESCRIPTION
0010 5416015 1 WIRE HARNESS, MAIN, LG, ZTR 0020 5415669 1 WIRE HARNESS, VANGUARD BIG BLOCK,JUMPER
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Copyright Briggs & Stratton. All Rights reserved 43 04-Sep-2023
Page 43
Electrical Schematic - PTO Clutch Circuit - B&S 61E877 S/N: 2017954956 & Above Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 44 04-Sep-2023
Page 44
Electrical Schematic - PTO Clutch Circuit - B&S 61E877 S/N: 2017954956 & Above REF NO PART NO QTY DESCRIPTION
5105535 5105535 1 HARNESS, Wiring, Large ZTR 5415669 5415669 1 WIRE HARNESS, VANGUARD BIG BLOCK,JUMPER
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Copyright Briggs & Stratton. All Rights reserved 45 04-Sep-2023
Page 45
Engine & PTO Group - Briggs & Stratton 61E877 EFI (Remote Oil Tank) Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 46 04-Sep-2023
Page 46
Engine & PTO Group - Briggs & Stratton 61E877 EFI (Remote Oil Tank) REF NO PART NO QTY DESCRIPTION
1 5414825A 1 ANCHOR, CLUTCH - BLK 2 5050407X10 1 KEY, 1/4 SQ X 1-1/4 3 5025055X20 1 BOLT, 5/16-18 X 2-1/2 GD5 TFL, CZ 4 5025025X14 4 BOLT, 5/16-24 X 1-3/4, GD8, PHOS 5 5025011X8 4 BOLT, 5/16-18 X 1 GD5 CZ 6 846732 1 HOSE/FILTER ASSY
-(SV) 7 ----- 1 BRIGGS & STRATTON ENGINE, 61E877-0005-J1
-(S/N: 4001858852 and below) 7 ----- 1 ENGINE, Briggs & Stratton, 61E877-0112-J1
-(S/N: 4001858853 and above) 8 5103944 1 GROMMET, 7/8"ID, 1/4" THICK STK 9 5103300 1 BOLT, CRANKSHAFT, 7/16-20 X 3-1/4, GD 8
-(Torque crankshaft bolt to 65 ft. lbs. (88 Nm)) 10 ----- 1 CLUTCH, If replacing, use 5108850 and 5108851
-(S/N: 4001550166 and below) 10 5108850 1 CLUTCH, 250 FT-LBS, WATER GUARD
-(S/N: 4001550167 and above) 10-1 5600575 1 KIT, CLUTCH WIRE REPAIR 11 5100926 1 SPACER, 1.13 X 1.75 X 1.35, CZ 12 5102046 1 CLAMP, HOSE, EXTERNAL, 9/16 13 ----- 1 MUFFLER ASSY (846511)
-(See Engine Manufacturer for Replacement Muffler) 14 5044617 4 WASHER, .34 X 1.25 X 10 GA 15 5043636 1 CLUTCH ANCHOR PAD 16 5025616 4 NUT, 5/16-24, TOP LOCK FLANGE, GD8 PHOS 17 5025585 2 BELLEVILLE WASHER 1.1875 X .442 X .089 18 5025392 4 NUT, 5/16-18 HEX NYLOCK FLANGE 19 5025188 4 WASHER, 5/16 INT. TOOTH LOCK 20 5025155 6 WASHER, 5/16" SAE 21 5025531 1 SET SCREW. 5/16-18 X 3/8, KNURL, W/PATCH
-(SV) 22 5025139 1 NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) 23 5025127 1 NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) 24 5025011X14 1 BOLT, 5/16-18 X 1-3/4 GD5 CZ 25 5023173 1 CLAMP, VINYL INSULATED, 1.00 26 5021682 1 PULLEY, 4.75 OD X 1-1/8 BORE, BC-48 27 5108851 1 WATER GUARD, WARNER C 250 FT-LBS CLUTCH
-(S/N: 4001550167 and above)
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Copyright Briggs & Stratton. All Rights reserved 47 04-Sep-2023
Page 47
Engine Remote Oil Tank, Hoses, & Mount Group Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 48 04-Sep-2023
Page 48
Engine Remote Oil Tank, Hoses, & Mount Group REF NO PART NO QTY DESCRIPTION
1 595945 1 TANK, Oil -(Refer to Note: *)(S/N: 4001858852 and below)
1 84006647 1 TANK, OIL -(Refer to Note: *)(S/N: 4001858853 and above)
2 5415314A 1 TANK MOUNT, FRONT, 200-210-320 - RED 3 5415320A 1 TANK MOUNT, LOWER, 200-210-320 - BLK 4 5023131 3 MOUNT, ISO, BOTTOM, RAD 5000Z-DIESEL 5 5021392 2 CLAMP, #6 HOSE, STAINLESS 6 5105177 1 VALVE, OIL DRAIN, M16X1.5 TO 1/2" 7 5025013X16 3 BOLT, 3/8-16 X 2, GD5, CZ 8 5025165 3 WASHER, 3/8" Fender 9 5025394 3 NUT, 3/8 - 16 HEX NYLOCK FLANGE 10 5025011X8 4 BOLT, 5/16-18 X 1" GRD5 YZ 11 5025155 4 WASHER, 5/16" SAE 12 5025392 4 NUT, 5/16-18 HEX NYLOCK FLANGE NUT 13 5105491 1 HOSE, Formed, Oil Guard 16 84006594 1 HOSE, OIL SUPPLY
-(Refer to Note: *)(S/N: 4001858852 and below) 16 84006648 1 HOSE, OIL SUPPLY
-(Refer to Note: *)(S/N: 4001858853 and above) 17 847351 1 HOSE, Oil Vent
-(Refer to Note: *) 18 84006658 1 HOSE, OIL SCAVENGE
-(Refer to Note: *) 19 ----- 1 TIE, Cable, Yellow 7.6" 20 84007094 1 FILTER, OIL 21 5105317 1 OIL DRAIN CAP, OIL GUARD, DAPCO 4692 22 5105318 1 NUT, HEX, M16-1.5, DAPCO 4071 23 5105281 1 OIL, 15W-50, SYNTHETIC, CASE X 12- 1QT 24 5105282 1 OIL, 15W-50, SYNTHETIC, CASE X 4- 5QT 25 595931 1 CAP, Oil Fill 26 595934 1 DIPSTICK
Note: *Order Oil Guard replacement parts from your Authorized Briggs & Stratton Engine Service Provider
Footnotes:
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Copyright Briggs & Stratton. All Rights reserved 49 04-Sep-2023
Page 49
Fuel Supply Hose, Tank Replacement Parts, and EVAP Group Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 50 04-Sep-2023
Page 50
Fuel Supply Hose, Tank Replacement Parts, and EVAP Group REF NO PART NO QTY DESCRIPTION
1 93807 6 CLAMP, HOSE, EXTERNAL, 1/2 - RED 2 5050831X14P5 1 HOSE, 1/4" FUEL, 14.50" 3 5050831X49 1 HOSE, 1/4" FUEL, 49.00" 4 5050831X22 1 HOSE, 1/4" FUEL, 22.00"
-(Kawasaki Engines) 5 5050831X11 1 HOSE, 1/4" FUEL, 11.00"
-(Briggs & Stratton EFI Engines) 6 5023358 1 VALVE, FUEL SHUT-OFF, 11772 7 5103062 2 FITTING, 3/16" TEE, BARB TYPE, HDPE 8 7700552X41 1 HOSE, VAPOR, 5MM ID, 41.00 LG
-(Kawasaki Engines) 9 7700552X26 1 HOSE, VAPOR, 5MM ID, 26.00 LG 10 7700552X31P5 1 HOSE, VAPOR, 5MM ID, 31.50 LG
-(Kawasaki Engines) 11 7700552X2 1 HOSE, VAPOR, 5MM ID, 2.00 LG 12 7700552X11 1 HOSE, VAPOR, 5MM ID, 11.00 LG
-(Briggs & Stratton EFI Engines) 13 7700552X2 1 HOSE, VAPOR, 5MM ID, 2.00 LG
-(Kawasaki Engines) 14 7700552X13P5 1 HOSE, VAPOR, 5MM ID, 13.50 LG
-(Briggs & Stratton EFI Engines) 15 7700552X28 1 HOSE, VAPOR, 5MM ID, 28.00 LG
-(Briggs & Stratton EFI Engines) 16 5101144 2 HOSE ASSEMBLY (SV) 17 5021030 5 TIE,SELF-LOCKING, 6"
-(Qty: 2 - Briggs & Stratton EFI Engines) 18 770046 2 REMOTE VENT ASSEMBLY 19 209043 2 GROMMET (SV) 20 5021178X3 1 FUEL FILTER (SV) 21 80025019 1 FILTER, FUEL 22 1726400 2 BUSHING-FUEL TANK RED RUBBER 23 5021500 1 CLAMP, VINYL INSULATED, 1.00 24 5025154 1 WASHER, 1/4 SAE 25 5025010X6 1 BOLT, 1/4-20 X 3/4 GD5 CZ 26 5025126 1 NUT, 1/4-20 HEX SERR. FLANGE
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Copyright Briggs & Stratton. All Rights reserved 51 04-Sep-2023
Page 51
Fuel Tank & Mount Group Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 52 04-Sep-2023
Page 52
Fuel Tank & Mount Group REF NO PART NO QTY DESCRIPTION
1 5414811A 1 PLATE,MOTION CONTROL GUARD,F320Z LH -BLK 2 5414810A 1 PLATE,MOTION CONTROL GUARD,F320Z RH -BLK 3 5414902A 1 WELD, FUEL MOUNT, RH - BLK 4 5414901A 1 WELD, FUEL MOUNT, LH - BLK 5 5414809A 1 GUARD, FUEL MOUNT, F320Z, LH - BLK
-(S/N: 4000015530 and below) 5 5418717A 1 GUARD, FUEL MOUNT, LH - BLK
-(S/N: 4000015531 and above) 6 5414808A 1 GUARD, FUEL MOUNT, F320Z. RH - BLK
-(S/N: 4000015530 and below) 6 5418718A 1 GUARD, FUEL MOUNT, RH - BLK
-(S/N: 4000015531 and above) 7 5401095B 2 BADGE, IS2000 - IS3000 - RED 8 5103178 1 TANK, FUEL, LH 9 5103177 1 TANK, FUEL, 5.25 GAL,MED, Z-RH, LOW PERM 10 5103005 2 FUEL CAP, 3-1/2", MANAGED VENT OUT, 12" 11 5025292 8 WASHER, 5/16 F436 FLAT 12 5025170 8 WASHER, 5/16 LOCK CZ 13 5025011X6 8 BOLT, 5/16-18 X 3/4 GD5 14 5025156 6 WASHER, 3/8 SAE 15 5025013X8 6 BOLT, 3/8-16 X 1" GD5 CZ 16 5025394 6 NUT, 3/8-16 HEX NYLOCK FLANGE 17 5025010X6 8 BOLT, 1/4-20 X 3/4 GD5 CZ 18 5025391 4 NUT, 1/4-20 HEX NYLOCK FLANGE 19 5025154 8 WASHER, 1/4 SAE 20 5025386 8 SCREW, #10-24 X 3/8 ALLEN BHBZ 21 5022665 4 BODY CLIP, 1/4-20 X 1/2 DEEP 22 5022917 2 GAUGE, FUEL, 12
-(SV) 23 5022917X1 2 GROMMET, FUEL GAUGE
-(SV)
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Copyright Briggs & Stratton. All Rights reserved 53 04-Sep-2023
Page 53
Hydraulic Group - Models w/ Single Tank Mount Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 54 04-Sep-2023
Page 54
Hydraulic Group - Models w/ Single Tank Mount REF NO PART NO QTY DESCRIPTION
1 5416008A 1 PLATE, HYDRO MOUNT - OG, S200XT - BLK 2 5050933X28 1 HOSE, 5/8, PUSH-LOCK, 28.00 3 5100384X23 1 LOOM, CONVOLUTED SPLIT, 1 ID - 23 LONG 4 5050933X13 1 HOSE, 5/8 PUSH-LOCK, 13.00" 5 5100384X10 1 LOOM, CONVOLUTED SPLIT, 1 ID - 10 LONG 6 5025011X6 4 BOLT, 5/16-18 X 3/4 GD5 7 5025010X6 4 BOLT, 1/4"-20 X 3/4" GD5 YZ 8 5021164 4 CLAMP, #10 HOSE, STAINLESS 9 5102917 2 SPACER, ANTI-ROTATE, ZT5400 10 5102916 2 NUT, ZT5400 11 5102914 2 WASHER, ZT5400, SLOTTED 12 5102874 2 FAN, ZT5400 13 5102872 2 PULLEY, ZT5400 (53177) 14 5103963 1 TRANSAXLE, ZT5400, RH, 1015-1057R L AXLE 15 5103964 1 TRANSAXLE, ZT5400, LH, 1015-1057L L AXLE 16 5101998 2 HYDRO TANK, HYDRO-GEAR 71938, 1 LITER 17 5025535 8 BOLT,HEX FLG,SER,GD8 1/2-13X1-1/4W/PATCH 18 5025392 4 NUT, 5/16-18 HEX NYLOCK FLANGE NUT 19 5025391 6 NUT, 1/4-20 Hex Nylock Flange 20 5025155 4 WASHER, 5/16" SAE 21 5103923 1 FITTING, 45, 5/8 TUBE TO 7/8-14 O-RING 22 5105038 1 FITTING, EBLOW, 7/8-14 O-RING-5/8" TUBE 23 5025154 4 WASHER, 1/4 SAE
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Copyright Briggs & Stratton. All Rights reserved 55 04-Sep-2023
Page 55
Instrument Control Panel Group Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 56 04-Sep-2023
Page 56
Instrument Control Panel Group REF NO PART NO QTY DESCRIPTION
1 5025299X4 3 SCREW, ALLEN HEAD 1/4-20X.500 ZINC PHOS 2 1709188 1 PLUG, .820X1.44 HOLE, BLACK PLASTIC 3 5022180 1 SWITCH, BLADE ENGAGEMENT 4 5020927 1 SWITCH, IGNITION, 6 POST 5 84008768 1 HOURMETER 6 5047779 1 CABLE, CHOKE CONTROL, 51" (Z)
-(Carbureted Models Only) 7 5025179X6 2 SCREW, #10-24 X 3/4" ROUND PHILLIPS 8 5411933A 1 PANEL, Control - Black
-(Kawasaki Carbureted Models Only) 9 5022222 1 RING, SWITCH RETAINER 10 5046360X1 1 THROTTLE CONTROL HANDLE/KNOB 11 5101073 1 CABLE, THROTTLE, 42"
-(Briggs & Stratton EFI Models Only) 12 5101537 1 LEVER, THROTTLE CONTROL, HEAVY-DUTY 13 5022269 1 O-RING, 7/8" ID X 1/16" W 14 5025271 2 NUT, Hex, Nylon Lock, #10-24 15 5021029 1 TIE, SELF-LOCKING, 12" 16 5025035 1 NUT, 3/8-24 HEX (SV) 17 5022789 1 KEY, IGNITION MOLDED SET 18 5022790 1 COVER, PLASTIC, SNAP ON 19 5022791 1 PLASTIC NUT 20 5412044AYP 1 PANEL, Control
-(Briggs & Stratton EFI Models Only) 21 5103809 1 LIGHT, INDICATOR, PANEL, LED, RED
-(Briggs & Stratton EFI Models Only) 22 5101072 1 CABLE, THROTTLE, 52
-(Kawasaki Carbureted Models Only)Not F or
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Copyright Briggs & Stratton. All Rights reserved 57 04-Sep-2023
Page 57
Main Frame & Caster Group Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 58 04-Sep-2023
Page 58
Main Frame & Caster Group REF NO PART NO QTY DESCRIPTION
1 ----- 1 WELD, MAIN FRAME, F320Z - RED -(Refer to Note: *)
2 5109845 2 CAP, GREASE, LOW PROFILE 3 5025448 2 NUT, 3/4-16, HEX JAM NYLON LOCK 4 5025449 4 WASHER, BELLEVILLE - 1.500 X .755 5 5025160 2 WASHER, 3/4 SAE 6 5020884 4 BEARING, TAPERED ROLLER, 1" 7 5020883 4 CUP, BEARING (SV)
-(SV) 8 5025457 2 BOLT, 1/4-28 X 1/2, GD5 YZ 9 5021072 2 SEAL, GREASE 10 5411934B 2 WELD, CASTER YOKE - RED
Note: * If frame is damaged, call 1-800-933-6175 ext. 709.
Footnotes:
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Copyright Briggs & Stratton. All Rights reserved 59 04-Sep-2023
Page 59
Motion Control Group Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 60 04-Sep-2023
Page 60
Motion Control Group REF NO PART NO QTY DESCRIPTION
1 5021098 2 BEARING, 3/4" FLANGED, BRONZE 2 5104494 2 BALL JOINT 5/16-24 LH FEMALE BRONZE RACE 3 5025013X6 2 BOLT, 3/8-16 X 3/4" GD5 CZ 4 5021499 2 BEARING, FLANGE 5 5104722 2 GRIP, FOAM, 1" ID, 16" LONG 6 5104493 2 BALL JOINT 5/16-24 RH FEMALE BRONZE RACE 7 5025392 8 NUT, 5/16-18 HEX NYLOCK FLANGE 8 5103106A 2 MOUNT, CONTROL ARM - BLK
-(10.95" Total Length, 3 Adjustment Holes) 9 5100940 2 DAMPENER, CONTROL,#(P6709/P3610) 10 5100941 4 BALL STUD, 5/16 X .50,# PC-477-2) 11 5414431A 1 WELD,HANDLE MOTION CNTRL,19.0,1.0,LH,BLK 12 5414432A 1 WELD,HANDLE MOTION CNTRL,19.0,1.0,RH,BLK 13 5025013X8 2 BOLT, 3/8-16 X 1" GD5 CZ 14 5025011X10 4 BOLT, 5/16-18 X 1-1/4 GD5 CZ 15 5025096 12 NUT, 3/8-16 HEX NYLON LOCK 16 5025127 12 NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) 17 5025055X14 4 BOLT- 5/16-18 X 1-3/4 GD5 TFL 18 5025013X14 4 BOLT, 3/8-16 X 1-3/4" GD5 CZ 19 5025015X6 2 BOLT, 7/16-14 X 3/4, GD 5 CZ 20 5025044 2 NUT, 7/16-14 HEX TOP LOCK 21 5415624A 1 WELD, CONTROL SHAFT, RH, FLEET - BLK 22 5415625A 1 WELD, CONTROL SHAFT, LH, FLEET - BLK 23 5405230A 2 PLATE, HYDRO CONNECTOR - BLK 24 5102124 2 ROD, HYDRO LINKAGE - S200XT - CZ 25 5102599 2 SPACER, .33 X .63 X 1.25, PM, CZ 26 5025011X20 2 BOLT, 5/16-18 X 2-1/2 GD5 CZ 27 5025155 2 WASHER, 5/16" SAE 28 80003531 4 SCREW, 5/16-18x0.750, GR5, WHIZ-LOCK, ZC 29 5025033 2 NUT, 5/16-24 HEX 30 5025327 4 BOLT, 3/8-16 X 1-1/4 SHCS 31 5023212 2 NUT, 5/16-24 HEX, LH
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Copyright Briggs & Stratton. All Rights reserved 61 04-Sep-2023
Page 61
Parking Brake Group Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 62 04-Sep-2023
Page 62
Parking Brake Group REF NO PART NO QTY DESCRIPTION
1 5023323 2 CLEVIS, 5/16-24, STEEL, CLEAR ZINC 2 5021098 2 BEARING, 3/4" FLANGED, BRONZE 3 7022886 1 SWITCH, DP NO/NC SNAP-IN 4 5102568 2 CABLE, PARKING BRAKE, S200XT 5 5025045 2 NUT, 5/16-24 HEX NYLON LOCK 6 5025155 2 WASHER, 5/16" SAE 7 5025394 6 NUT, 3/8-16 HEX NYLOCK FLANGE 8 5042134 2 SPACER, .32 X .75 X 1.06, PM 9 5100385 2 SPRING, COMP. 1/2 ID X .140 WIRE X 3.25 10 5101038 1 GRIP, FOAM, 3/4 ID X 6 X .187 11 5025013X6 4 BOLT, 3/8-16 X 3/4" GD5 CZ 12 5025150 2 WASHER, 1/2 USS 13 5025392 4 NUT, 5/16-18 HEX NYLOCK FLANGE 14 5025033 4 NUT, 5/16-24 HEX 15 5025213X8 2 PIN, CLEVIS, 5/16 X 1, PLATED 16 5025139 2 NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) 17 5025011X10 3 BOLT, 5/16-18 X 1-1/4 GD5 CZ 18 5102289 2 SPACER, .38 X .50 X .31, CZ 19 5025011X14 2 BOLT, 5/16-18 X 1-3/4 GD5 CZ 20 5061227 2 BUSHING, DECK PIVOT 21 5415630A 1 WELD, BRAKE SHAFT, 210/320, NEUTRAL LOC
-(S/N: 4000015530 and below) 21 5418438A 1 WELD, BRAKE SHAFT, 210/320 NEUTRAL LOC
-(S/N: 4000015531 and above) 22 5405383AYP 2 ARM, Brake 23 5406710A 2 LINK, BRAKE LOCK - BLK 24 5022845 2 SPRING-COMP, .930IDX5.00LGX.085WR - BLK 25 5025017X10 2 BOLT, 1/2-13 X 1-1/4 GD5 CZ 26 5025332 2 NUT, 1/2-13 HEX SIDE LOCK 27 5025203X6 2 PIN, COTTER, 1/8 X 3/4 28 5025156 2 WASHER, 3/8 SAE 29 5025013X10 2 BOLT, 3/8-16 X 1-1/4" GD5 CZ 30 5020047 2 COLLAR, 5/16 SET 31 80003564 2 BOLT, 1/4-20 X 1.500, GR5, SQ, ZINC/CLEA 32 5025126 2 NUT, 1/4-20 HEX SERR. FLANGE 33 5041483 2 SPACER, .25 X .38 X .63, CZ 34 5025095 2 NUT, 1/4-20 HEX NYLON LOCK
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Copyright Briggs & Stratton. All Rights reserved 63 04-Sep-2023
Page 63
Rear Bumper & ROPS Group Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 64 04-Sep-2023
Page 64
Rear Bumper & ROPS Group REF NO PART NO QTY DESCRIPTION
1 5023484 8 PLUG, PANEL, 1.25 - BLACK 2 5414682B 1 WELD, BUMPER, F320Z - RED 3 5414797B 1 PLATE, CARB PROTECTOR, F320Z - RED 4 5408526A 1 PLATE, HEAT SHIELD - BLK 5 5105138 1 ROPS, S200XT & F320
-(Refer to Note: *) 6 5401044A 1 EXTENSION, SEAT BELT - BLK
-(S/N: 4000051453 and below) 7 5105137 1 SEAT BELT ASSM, RETRACTOR + SUP SLEEVE
-(S/N: 4000051453 and below) 8 5025011X8 2 BOLT, 5/16-18 X 1 GD5 CZ 9 5100267 2 SCREW, 1/2-13 X 1.00, SHCS
-(S/N: 4000051453 and below) 10 5025155 4 WASHER, 5/16" SAE 11 5025011X6 2 BOLT, 5/16-18 X 3/4 GD5 12 5025392 4 NUT, 5/16-18 HEX NYLOCK FLANGE 13 5025017X10 5 BOLT, 1/2-13 X 1-1/4 GD5 CZ 14 5025013X8 2 BOLT, 3/8-16 X 1" GD5 CZ 15 5025293 2 WASHER, 3/8 GD.9 FLAT 16 5025158 4 WASHER, 1/2 SAE
-(Qty: 5 - S/N: 4000051453 and below) 17 5025396 4 NUT, Hex Flange, Nylock, 1/2-13
-(Qty: 6 - S/N: 4000051453 and below) 18 5025394 2 NUT, 3/8-16 HEX NYLOCK FLANGE 19 5100013 2 PIN, HITCH, .50 X 3.25 W/ LAY
-(SV) 20 5103921X1 1 HARDWARE KIT, ROLL BAR
-(SV) 21 5025332 4 NUT, 1/2-13 HEX SIDE LOCK
-(SV) 22 5025017X26 4 BOLT, 1/2-13 X 3-1/4, HEX HD, GD5, CZ (SV)
-(SV) 23 5103403X1 2 ANTI-RATTLE SPRING, FEMCO #230328972 (SV)
-(180 Degree Bend Roll Bar) 24 5105140X1 2 ANTI-RATTLE SPRING, ROPS, 165 DEGREE (SV)
-(165 Degree Bend Roll Bar)
Note: *Contact the Service Department at 1-800-933-6175 for roll bar replacement parts. You must provide the serial number of the roll bar system.
Footnotes:
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Copyright Briggs & Stratton. All Rights reserved 65 04-Sep-2023
Page 65
Seat Mount and Floor Group S/N: 4000015530 and Below Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 66 04-Sep-2023
Page 66
Seat Mount and Floor Group S/N: 4000015530 and Below REF NO PART NO QTY DESCRIPTION
1 5025430 2 CLAMP, 5/16", DOUBLE, WIRE & TUBE 2 5414766B 1 PLATE, RIGID FLOOR, S320Z - RED 3 5410362B 1 PLATE, REMOVABLE FLOOR, 200XT - RED 4 5601001 1 ASSM, SEAT PLATE W/DECAL - DOM (5415991B) 5 5025145X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE, GD5, CZ 6 80003669 1 BOLT,5/16-18X1.500,CARRIAGE,SQ,GR5,ZC/CL 7 197546 4 MNT, VBRTN, RBBR 8 80003675 1 NUT, 5/16-1/8, HEX, CNTR LK, ZINC PHOS/OIL 9 5025391 2 NUT, 1/4-20 Hex Nylock Flange 10 1670578 1 KNOB-INT THR .312-18 4-ARM 2.12WD 1.06LG 11 5025392 11 NUT, 5/16-18 HEX NYLOCK FLANGE NUT
-(Refer to Note: *) 12 5044617 2 WASHER, .34 X 1.25 X 10 GA 13 5025156 2 WASHER, 3/8 SAE 14 5025010X6 2 BOLT, 1/4"-20 X 3/4" GD5 YZ 15 5025154 2 WASHER, 1/4 SAE 16 5025394 2 NUT, 3/8 - 16 HEX NYLOCK FLANGE 17 7078299 2 SPRING, SEAT SUPPORT 18 5025155 2 WASHER, 5/16" SAE 19 5025013X24 2 BOLT, 3/8-16 X 3" GD5 CZ 20 5101114 2 SAFETY WALK, 10.00 X 19.00 21 5025011X8 4 BOLT, 5/16-18 X 1" GRD5 YZ 22 5021030 1 TIE, SELF-LOCKING, 6" 23 5105099 1 SEAT, HIGH BACK,SEAT'SINC,SUSP, W/SWITCH 23-1 5105099X2 1 LUMBAR/RECLINE/ISO LVR W/ RLL PIN BS
-(SV) 23-2 5104720X1 1 4" SINGLE LOCKING TRACKS BASE
-(SV) 23-3 5104719X1 1 ARM PAD ASSEMBLY BLK/CHAR CAR FIB/HARBR GRY RED WELT
-(SV) 23-4 5104719X2 1 SET OF ARMREST ASSEMBLY BLK/CHAR CAR FIB/HARBR GRY RED WELT
-(SV) 23-5 5104720X2 1 WEIGHT ADJUST INDICATOR KNOB ASSY BASE
-(SV) 23-6 5104720X3 1 BELLOWS W/ HARDWARE BASE
-(SV) 23-7 5105099X3 1 BACK ADJST LO-PRO KNOB-HRDWR BASE
-(SV) 23-8 5104720X5 1 CUSHION COVER FOR I3M BLK/CHAR CAR FIB/HARBR GRY RED WELT
-(SV) 23-9 5105099X1 1 BACK COVER
-(SV) 23-10 7023354 1 SWITCH, SEAT
-(SV)
Note: *Older models featured a nut on top of the knob.
Footnotes:
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Copyright Briggs & Stratton. All Rights reserved 67 04-Sep-2023
Page 67
Seat Mount and Floor Group S/N: 4000015531 to 4000875836 Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 68 04-Sep-2023
Page 68
Seat Mount and Floor Group S/N: 4000015531 to 4000875836 REF NO PART NO QTY DESCRIPTION
1 5025430 2 CLAMP, 5/16", DOUBLE, WIRE & TUBE 2 5414766B 1 PLATE, RIGID FLOOR, S320Z - RED 3 5410362B 1 PLATE, REMOVABLE FLOOR, 200XT - RED 4 5601228 1 ASSM, SEAT PLATE W/DECAL-DOM (5418271B) 5 5025145X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE, GD5, CZ 6 80003669 1 BOLT,5/16-18X1.500,CARRIAGE,SQ,GR5,ZC/CL 7 197546 4 MNT, VBRTN, RBBR 8 80003675 1 NUT, 5/16-1/8, HEX, CNTR LK, ZINC PHOS/OIL 9 5025391 2 NUT, 1/4-20 Hex Nylock Flange 10 1670578 1 KNOB-INT THR .312-18 4-ARM 2.12WD 1.06LG 11 5025392 10 NUT, 5/16-18 HEX NYLOCK FLANGE NUT 12 5044617 2 WASHER, .34 X 1.25 X 10 GA 13 5025156 4 WASHER, 3/8 SAE 14 5025010X6 2 BOLT, 1/4"-20 X 3/4" GD5 YZ 15 5025154 2 WASHER, 1/4 SAE 16 5025394 2 NUT, 3/8 - 16 HEX NYLOCK FLANGE 17 7078299 2 SPRING, SEAT SUPPORT 18 5025155 2 WASHER, 5/16" SAE 19 5025013X24 2 BOLT, 3/8-16 X 3" GD5 CZ 20 5101114 2 SAFETY WALK, 10.00 X 19.00 21 5025011X8 4 BOLT, 5/16-18 X 1" GRD5 YZ 22 5021030 1 TIE, SELF-LOCKING, 6" 23 5106325 1 SEAT, HIGH BACK, SUSP, SWITCH&SEAT BELTS 23-1 5105099X2 1 LUMBAR/RECLINE/ISO LVR W/ RLL PIN BS
-(SV) 23-2 5104720X1 1 4" SINGLE LOCKING TRACKS BASE
-(SV) 23-3 5106325X2 1 SET OF ARM KITS
-(SV) 23-4 5106325X3 1 SET OF ARM PADS
-(SV) 23-5 5104720X2 1 WEIGHT ADJUST INDICATOR KNOB ASSY BASE
-(SV) 23-6 5104720X3 1 BELLOWS W/ HARDWARE BASE
-(SV) 23-7 5106325X4 1 BACK ADJUSTMENT KNOB KIT
-(SV) 23-8 5106325X6 1 CUSHION COVER FORM I3M, 314659VN584
-(SV) 23-9 5106325X1 1 SEAT BACK COVER, 314658VN584
-(SV) 23-10 7023354 1 SWITCH, SEAT
-(SV) 23-11 5106325X5 1 2" RETRACTABLE BELT KIT
-(SV) 24 5418442A 1 WELD, SEAT LATCH HOOK, W/ SPRING - BLK 25 80002736 1 PIN, 3/32 X 0.750, COT, ZINC/CLEAR 26 5106644 1 SPRING, TORSION, LH, .0625OD 27 84003643 1 KIT, Headrest 27-1 5106645 1 HEAD REST HIGH BACK SEAT 27-2 5418483A 1 PLATE, MOUNTING BRACKET, HEADREST - BLK 27-3 5107404 3 WASHER, FENDER, 1.00 OD X .315 ID X .055 27-4 5025652 3 SCREW, 5/16-18X1, BUT HD, BLK, W/PATCH
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Copyright Briggs & Stratton. All Rights reserved 69 04-Sep-2023
Page 69
Seat Mount and Floor Group S/N: 4000875837 and Above Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 70 04-Sep-2023
Page 70
Seat Mount and Floor Group S/N: 4000875837 and Above REF NO PART NO QTY DESCRIPTION
1 5025430 2 CLAMP, 5/16", DOUBLE, WIRE & TUBE 2 5414766B 1 PLATE, RIGID FLOOR, S320Z - RED 3 5410362B 1 PLATE, REMOVABLE FLOOR, 200XT - RED 4 5601228 1 ASSM, SEAT PLATE W/DECAL-DOM (5418271B) 5 5025145X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE, GD5, CZ 6 80003669 1 BOLT,5/16-18X1.500,CARRIAGE,SQ,GR5,ZC/CL 7 197546 4 MNT, VBRTN, RBBR 8 80003675 1 NUT, 5/16-1/8, HEX, CNTR LK, ZINC PHOS/OIL 9 5025391 2 NUT, 1/4-20 Hex Nylock Flange 10 1670578 1 KNOB-INT THR .312-18 4-ARM 2.12WD 1.06LG 11 5025392 10 NUT, 5/16-18 HEX NYLOCK FLANGE NUT 12 5044617 2 WASHER, .34 X 1.25 X 10 GA 13 5025156 4 WASHER, 3/8 SAE 14 5025010X6 2 BOLT, 1/4"-20 X 3/4" GD5 YZ 15 5025154 2 WASHER, 1/4 SAE 16 5025394 2 NUT, 3/8 - 16 HEX NYLOCK FLANGE 17 7078299 2 SPRING, SEAT SUPPORT 18 5025155 2 WASHER, 5/16" SAE 19 5025013X24 2 BOLT, 3/8-16 X 3" GD5 CZ 20 5101114 2 SAFETY WALK, 10.00 X 19.00 21 5025011X8 4 BOLT, 5/16-18 X 1" GRD5 YZ 22 5021030 1 TIE, SELF-LOCKING, 6" 23 5108194 1 SEAT, HIGH BACK,SUSP,SWITCH & SEAT BELTS 23-1 5105099X2 1 LUMBAR/RECLINE/ISO LVR W/ RLL PIN BS
-(SV) 23-2 5104720X1 1 4" SINGLE LOCKING TRACKS BASE
-(SV) 23-3 5106325X2 1 SET OF ARM KITS
-(SV) 23-4 5106325X3 1 SET OF ARM PADS
-(SV) 23-5 5104720X2 1 WEIGHT ADJUST INDICATOR KNOB ASSY BASE
-(SV) 23-6 5104720X3 1 BELLOWS W/ HARDWARE BASE
-(SV) 23-7 5106325X4 1 BACK ADJUSTMENT KNOB KIT
-(SV) 23-8 5106325X6 1 CUSHION COVER FORM I3M, 314659VN584
-(SV) 23-9 5108194X2 1 SEAT BACK COVER
-(SV) 23-10 7023354 1 SWITCH, SEAT
-(SV) 23-11 5106325X5 1 2" RETRACTABLE BELT KIT
-(SV) 24 5418442A 1 WELD, SEAT LATCH HOOK, W/ SPRING - BLK 25 80002736 1 PIN, 3/32 X 0.750, COT, ZINC/CLEAR 26 5106644 1 SPRING, TORSION, LH, .0625OD 27 84003643 1 KIT, Headrest 27-1 5106645 1 HEAD REST HIGH BACK SEAT 27-2 5418483A 1 PLATE, MOUNTING BRACKET, HEADREST - BLK 27-3 5107404 3 WASHER, FENDER, 1.00 OD X .315 ID X .055 27-4 5025652 3 SCREW, 5/16-18X1, BUT HD, BLK, W/PATCH
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Copyright Briggs & Stratton. All Rights reserved 71 04-Sep-2023
Page 71
Spindle Service Parts - 84003242 / 84007984 Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 72 04-Sep-2023
Page 72
Spindle Service Parts - 84003242 / 84007984 REF NO PART NO QTY DESCRIPTION
10 84003315 1 HOUSING, SPINDLE 20 84003324 2 BEARING 30 84003325 1 SPACER 40 84003319 1 SPACER 50 84003323 2 SEAL, LIP 60 84003317 1 SHIELD 70 84003320 1 SHAFT, SPINDLE 80 5023329SM 1 FITTING 90 84003321 1 NUT 100 84003318 1 SHIELD 110 84003316 1 SPACER (1.183 x 1.625 x 0.420) 120 5108863 1 NUT, DEBRIS SHIELD, SPINDLE 130 84003242 1 SPINDLE ASSEMBLY
-(Fits in decks with 3" diameter spindle holes in deck.) 140 84007984 1 SPINDLE ASSEMBLY
-(Fits in decks with 3-1/2" diameter spindle holes in deck.)
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Copyright Briggs & Stratton. All Rights reserved 73 04-Sep-2023
Page 73
Transaxle Drive Group Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 74 04-Sep-2023
Page 74
Transaxle Drive Group REF NO PART NO QTY DESCRIPTION
1 5025128 2 NUT, 3/8-16 HEX SERRATED FLANGE 2 5025396 1 NUT, Hex Flange, Nylock, 1/2-13 3 5022847 1 SPRING-EXT, 1.04 ODX6.935LGX.148WR, BLK 4 5023497 1 EYE BOLT, 3/8-16 X 5, 2.88THRD, 1EYE, CZ 5 5025017X36 1 BOLT, 1/2-13 X 4-1/2 GD5 CZ 6 5025394 4 NUT, 3/8-16 HEX NYLOCK FLANGE 7 5411066 1 ASSM, IDLER ARM, PUMP DRIVE, 1/2ID, CAST (SV)
-(Includes items #9, 10, & 15) 8 5101193 1 PULLEY-IDLER, 5.00OD, .385ID, .75W, STL 9 5103262 2 SPACER, IDLER ARM, 1/2, PM 10 5103812 1 SPACER, .52 X .84 X 1.53, PM 11 5025013X12 1 BOLT, 3/8-16 X 1-1/2" GD5 CZ 12 5107757 1 BELT, HB SEC, 81.2" EL, RAW EDGE, ARAMID 13 5414868A 1 PLATE, IDLER ARM ADAPTER - BLK 14 5025013X22 1 BOLT, 3/8-16 X 2-3/4" GD5 CZ 15 7078243 2 BEARING, BALL, AXLE 16 5100314 1 SPACER, .52 X 1.75 X .63, CZ 17 5025013X14 1 BOLT, 3/8-16 X 1-3/4" GD5 CZ 18 5025401 2 WASHER, 3/8 USS 19 5103787 1 SHIELD, BEARING PULLEY, 3/8ID, CZ 20 5044960 1 SPACER, .36 X 1.00 X .25, PM, CZ
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Copyright Briggs & Stratton. All Rights reserved 75 04-Sep-2023
Page 75
Transaxle SERVICE PARTS - ZT5400 Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 76 04-Sep-2023
Page 76
Transaxle SERVICE PARTS - ZT5400 REF NO PART NO QTY DESCRIPTION
114 5101987X5 1 AXLE CAP, ZT5400 -(Hydro-Gear P/N 53724)
150 5101987X2 1 KIT, FILTER -(Hydro-Gear P/N 71943)
200 5101987X4 1 KIT, SEAL, ZT5400 -(Hydro-Gear P/N 71945)
51 5104385X6 1 KIT, CONTROL ARM SEAL, HG# 55526 -(Hydro-Gear P/N 52989)
70 5101987X8 1 KIT, INPUT SHAFT (BEARING AND SHAFT ONLY) -(Hydro-Gear P/N 71941)
74 5101987X7 1 KIT, INPUT SEAL -(Hydro-Gear P/N 51280)
106 5104385X5 1 KIT, AXLE SEAL -(Hydro-Gear P/N 53008)
111 5101987X6 1 ASSM, HUB, STANDARD AXLE TRANSMISSIONS (ZT5400) -(Hydro-Gear P/N 72039)
111 5102253X1 1 ASSM, HUB, LONG AXLE TRANSMISSIONS (ZT5400) -(Hydro-Gear P/N 72102)
127 5109995 1 BRAKE SHAFT SEAL, 55523, ZT4400 & ZT5400 -(Hydro-Gear P/N 55523)(Refer to Note: *)
Note: *See F173 Service Bulletin/55949 HG Seal to ensure correct seal is being used.
Footnotes:
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Copyright Briggs & Stratton. All Rights reserved 77 04-Sep-2023
Page 77
Wheel & Tire Group Mfg. No: 5901644Note: Unless noted otherwise, use the standard torque specifications
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Copyright Briggs & Stratton. All Rights reserved 78 04-Sep-2023
Page 78
Wheel & Tire Group REF NO PART NO QTY DESCRIPTION
1 5023279 2 TIRE ASSM, 13 X 6.5 - 6, FF / TB 2 5022631SX2 2 BEARING, Tapered Roller
-(2 per tire) 3 5022631SX3 2 SEAL, GREASE
-(2 per tire) 4 5103649 2 BEARING ADJUSTER, SPACER, 7.062 LG 5 5103650 2 NUT, BEARING ADJUSTER, AXLE 6 5103594 4 DEBRIS, COVER, CASTER WHEELS 7 5025158 2 WASHER, 1/2 SAE 8 5025017X72 2 BOLT, 1/2-13 X 9 GD5 CZ 9 5025396 2 NUT, Hex Flange, Nylock, 1/2-13 10 5022631SX4 4 BEARING, RACE
-(Not illustrated) 11 5104380 2 TIRE/WHEEL ASM, 26X12.00-12, TURF SMART
-(S/N: 4000798695 and below) 11 5108099 2 TIRE WHEEL ASM, 26X12.00-12, MULTI-TRAC
-(S/N: 4000798696 and above) 12 5104380X2 2 TIRE, TURF SMART, 26X12.00-12 4 PLY (SV)
-(S/N: 4000798695 and below) 12 84003893 2 TIRE, 26 X 12 - 12
-(S/N: 4000798696 and above) 13 5104380X1 2 WHEEL, 12 X 9.5, SOLD, 4.063" OFFSET (SV) 14 5020601 10 NUT, 1/2-20, FOR WHEEL BOLT SILVER
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Copyright Briggs & Stratton. All Rights reserved 79 04-Sep-2023
Page 79
in/lbs ft/lbs
3
Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance 20%)
Property Class
Class 8.8 Class 10.9 Class 12.9
Size Of Hardware Nm. Nm. Nm. Nm.
M3 1.28 2.90 5.75
9.9 16.5
24 48 83
132 200 275 390 530 375 995
1350 1830 2360 3050
13.44 1.80 4.10 8.10
14 23 34 67
117 185 285 390 550 745 960
1400 1900 2580 3310 4290
19.2 22.92 2.15 M4 30.72 43.44 52.56 4.95 M5 60.96 5.97 7.15
16.5 9.7
M6 7.3 10.3 12.1 M7 12.1 16.9 19.9 27 M8 17.7 25 29 40 M10 35 50 59 81 M12 61 86.2 103 140 M14 101 136 162 220 M16 147 210 250 340 M18 202 287 346 470 M20 290 405 486 660 M22 390 559 656 890 M24 497 708 840 1140 M27 733 1032 1239 1680 M30 995 1401 1681 2280 M33 1349 1902 2278 3090 M36 1740 2441
3798 2935 3980
M39 2249 3163
Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance 20%)
Hardware Grade
SAE Grade 2 SAE Grade 5 SAE Grade 8
Size Ofin/lbs ft/lbs
in/lbs ft/lbs
in/lbs ft/lbs
in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8.6 10 13.6 14 19.0 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 29 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0
Hex Head Capscrew
Hex Nut
Lockwasher
Washer
Carriage Bolt
NOTES 1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5
torques. b. for flange whizlock nuts and screws - use 135% of
grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Hardware Identification & Torque Specifications
Common Hardware Types
No Marks
The guides and ruler furnished below are designed to help you select the appropriate hardware.
8.8 10.9 12.9
Class 5.6
5.6
5150
13.44 1.28 5.88
26.4 2.50 44.64 4.3
5.2 7.1 7.7 10.5 15 21
988 1340 759 1030 590 800 435 590 320 435 217 295 169 230 126 171
89 121 64 88 42 58 26 36
.56
Thread Diameter (mm)
Screw, 1/2- 16 x 2
Body Diameter
Diameter
Inside Diameter (in)
Nut, 1/2-16 0
1/4 3/41/2 21 1/4 3/41/2 1/4 3/41/2 1/4 3/41/2 4
90 10070 8050 6030 400 10 20
Thread Diameter (mm)
Nut, M8 Screw, M8- 1.25 x 25
Distance between threads (mm)
Body Length (in)
Body Length (mm)
3/8 Bolt or Nut Wrench9/16
5/16 Bolt or Nut Wrench1/2
1/4 Bolt or Nut Wrench7/16
1/2 Bolt or Nut Wrench3/4
7/16 Bolt or Nut Wrench (Bolt)5/8 Wrench (Nut)11/16
in/lbs
Threads per inch
Threads per inch
Body Length
Body
When a washer or nut is identified as 1/2 (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2 (M8 - 1.25 x 50), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).
Standard Hardware Sizing
M6 Bolt or Nut Wrench10mm
M8 Bolt or Nut
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